It is the most important component of the Industrial Washing Machine, it carries the component of all kinds from the Automotive, aerospace & process industries and rotates inside the machine for the clinical washing. The circular Run out was the major constraint for the customer, they have been facing this issue since long back and it was nearly above 15 mm due to which major preventive and post maintenance queries raised from their customer end. Our manufacturing & engineering approach created benchmark and we successfully controlled the Run out in 1mm only. With the result of which the life of the Roller on which the frames rotates increase ,wear & tear of the components completely reduces and long lasting performance of the rotation frame is continuing to the operation.
It is the most important component of the Industrial Washing Machine ,it carries the component of all kinds from the Automotive ,aerospace & process industries and rotates inside the machine for the clinical washing. The circular Run out was the major constraint for the customer , they have been facing this issue since long back and it was nearly above 15 mm due to which major preventive and post maintenance queries raised from their customer end. Our manufacturing & engineering approach created benchmark and we successfully controlled the Run out in 1mm only. With the result of which the life of the Roller on which the frames rotates increase ,wear & tear of the components completely reduces and long lasting performance of the rotation frame is continuing to the operation.
It is the closing door for the industrial washing machine. It comes in operation when the machine is in doing the cleaning of the components. The perfect fit and neat locking is a mandatory keywords while manufacturing Sliding Door. The name itself indicates it’s nature of the operation of sliding and closing. It also plays a vital role in the Cleaning system. We developed it in a very precise way which helps end users to operate very flawlessly.
Welding Manipulators are designed to move the weld head over the workpiece. This provides a safe and efficient welding procedure. This differs from welding positioners or welding rotators, which move the workpiece rather than the welding head. It helps to weld the component easily.
Work Tank is the heart of the washing machine where all the cleaning operations are carried out. It consists of a rotation frame inside its inner periphery and consist of 500 Ltr. liquid capacities. Various operations include shearing, bending, laser cutting, and precise and accurate TIG welding. Testing is done by water leakage testing while inspecting. The whole cleaning operation will be done in this working chamber.
It consists of two stations where we need to wash the components in various liquids. SS316 material for all components which will come in direct contact with the washing liquid. Rest structure Mild steel with powder coating. Cantilever mechanism with motorized operation with horizontal movement. X-Y-Z directional movement of the whole gantry.
OIL DIPPING STATION is designed to integrate the cleaning technology. Before material goes to the Rotation frame pre-cleaning is required to removed extra dirt, dust, and mist from the components which is done by this station. MS fabricated motor-operated conveyor with ss304 rollers and powder coated structure. Dipping tank MoC SS304 which comes in contact with the cleaning liquid and oil.
Pallet For Baskets Pallets are the material basket movement component in which the baskets are fitted inside it and then it sends to the Rotation frame for the cleaning. Component holding and basket clamping is the major role of this Pallets.
Automatic Conveyors MS Fabricated structure with Chrome plated roller including Motor, Gearbox, and pusher cylinder arrangement to avoid manual loading and unloading for the Industrial washing machine.
Industrial Machine Safety Fencing Fencings are designed to integrate outside of the machine environment. Plays an important role to act as a berried to avoid major accidents and human injuries.
Service Components Required For The Industrial Washing Machine Components used to change while pre or post-maintenance